
1. What is MgO Wall Sheathing Board?
MgO wall sheathing board, short for Magnesium Oxide wall sheathing board, is an artificial non - insulating board. Its primary component is magnesium oxide. During the manufacturing process, magnesium oxide is combined with other materials such as magnesium sulfate or chloride, along with additives like perlite and wood fiber. High - quality glass fiber mesh is often used for reinforcement. The mixture is then formed into boards under specific conditions, usually through a curing process that may not require external heating in some cases, resulting in a product with unique properties.
2. Key Properties of MgO Wall Sheathing Board
2.1 Fire Resistance
MgO wall sheathing board is highly renowned for its excellent fire - resistant properties. Many types of MgO boards are rated as non - combustible, often achieving a Class A1 fire rating. This means they can withstand high temperatures without igniting. In the event of a fire, buildings equipped with MgO wall sheathing boards can provide crucial additional time for occupants to evacuate safely. For example, in high - rise buildings or commercial structures where fire safety is of utmost importance, the use of MgO wall sheathing can significantly enhance the overall fire protection of the building.
2.2 Moisture Resistance
Another remarkable property of MgO wall sheathing board is its high resistance to moisture. Unlike some traditional sheathing materials such as plywood or gypsum board, MgO boards do not warp, swell, or disintegrate when exposed to moisture. This is particularly beneficial in areas with high humidity levels, such as coastal regions, or in rooms like bathrooms and kitchens. In a bathroom setting, where there is constant exposure to water vapor, MgO wall sheathing can maintain its structural integrity, preventing issues like mold growth and rot that are commonly associated with moisture - sensitive materials.
2.3 Durability and Impact Resistance
MgO wall sheathing boards are known for their durability. They can withstand physical impacts and harsh weather conditions, making them suitable for both interior and exterior applications. Whether it's the wear and tear of daily use in a residential interior or the exposure to strong winds, rain, and hail on an exterior wall, MgO boards can hold up well. Their robust nature ensures a longer lifespan compared to some other sheathing options, which means less frequent replacement or repair, ultimately providing a better return on investment.
3. Types of MgO Wall Sheathing Boards
3.1 Standard MgO Boards
Standard MgO boards are the most versatile type. They are suitable for general construction purposes and can be used in a wide range of residential and commercial settings. These boards typically come in a standard size, such as 4x8 feet, and are available in various thicknesses. Their flexibility in design and application makes them a popular choice for projects where a basic, reliable sheathing material is required. For example, in the construction of a new single - family home, standard MgO boards can be used for interior wall sheathing, providing a solid base for further finishes like paint or wallpaper.
3.2 Fire - Rated MgO Boards
Fire - rated MgO boards are engineered to offer enhanced fire resistance. They are especially ideal for structures where elevated safety standards are necessary, such as multi - family dwellings, schools, and commercial buildings. These boards are designed to have a high fire rating, often exceeding 1 hour. In a school building, for instance, the use of fire - rated MgO wall sheathing can help contain a fire within a specific area, reducing the risk of its spread and protecting the lives of students and staff.
3.3 Moisture - Resistant MgO Panels
Moisture - resistant MgO panels are specifically designed for environments with high humidity or frequent water exposure. They have additional waterproofing features built into their composition. These panels are highly suitable for areas like bathrooms, kitchens, and exterior walls in wet climates. In a coastal home, moisture - resistant MgO panels can be used on the exterior walls to protect against the constant humidity and salt - laden air, ensuring the long - term integrity of the building structure.
4. Applications of MgO Wall Sheathing Board
4.1 Residential Construction
4.1.1 Interior Walls
In residential homes, MgO wall sheathing boards can be used as a base for interior walls. They provide a smooth and stable surface for attaching finishes such as paint, wallpaper, or tiles. The fire - resistant and moisture - resistant properties of MgO boards make them a safe choice for areas like living rooms, bedrooms, and hallways. In a family home, using MgO wall sheathing in the living room not only ensures the safety of the occupants in case of a fire but also provides a durable surface that can withstand the normal wear and tear of family activities.
4.1.2 Exterior Walls
For exterior walls in residential construction, MgO wall sheathing boards offer excellent protection against the elements. Their durability and moisture resistance make them suitable for withstanding rain, wind, and temperature changes. They can also be used as a substrate for siding materials such as vinyl, wood, or fiber - cement. In a suburban home, MgO wall sheathing can be installed on the exterior walls, and then vinyl siding can be attached to it, providing an attractive and long - lasting exterior finish.
4.2 Commercial Construction
4.2.1 Office Buildings
In office buildings, MgO wall sheathing boards are used for both interior and exterior applications. For interior partitions, they can help create separate workspaces while providing fire and sound insulation. Their fire - resistant properties are crucial in commercial settings to meet safety regulations. In a large office complex, MgO wall sheathing can be used to construct interior partitions between different departments, ensuring the safety of employees in case of a fire.
4.2.2 Retail Stores
Retail stores often require a durable and versatile sheathing material. MgO wall sheathing boards can be used on the interior walls to support signage and fixtures. Their moisture resistance is also beneficial in stores that sell products sensitive to humidity, such as electronics or high - end clothing. In a clothing store, MgO wall sheathing can be used on the interior walls, and then display racks and shelves can be attached to it, providing a sturdy and reliable support system.
4.3 Industrial Construction
In industrial buildings, MgO wall sheathing boards can be used for various purposes. Their ability to withstand harsh conditions, including high temperatures and physical impacts, makes them suitable for use in factories, warehouses, and power plants. In a factory where heavy machinery is in operation, MgO wall sheathing can be used on the interior walls to protect against the impact of equipment movement and provide fire protection in case of an industrial accident.
5. Installation of MgO Wall Sheathing Board
5.1 Preparation
Before installing MgO wall sheathing boards, the surface where they will be attached needs to be clean, dry, and flat. Any existing debris, dirt, or unevenness should be removed or corrected. The framing members, such as studs or joists, should be properly spaced and in good condition. In a new construction project, the wooden studs in the wall framing should be checked for straightness and correct spacing according to the building plans before installing the MgO wall sheathing.
5.2 Fastening
MgO wall sheathing boards are typically fastened to the framing members using screws or nails. The type of fastener used depends on the application and the thickness of the board. For thinner boards, screws are often preferred as they provide a more secure hold. The fasteners should be spaced evenly according to the manufacturer's recommendations to ensure proper adhesion. When installing a 1/2 - inch thick MgO wall sheathing board, the screws may be spaced 6 - 8 inches apart along the edges and 8 - 12 inches apart in the field of the board.
5.3 Joint Treatment
The joints between MgO wall sheathing boards need to be treated properly to ensure a smooth and continuous surface. This can involve using joint tape and joint compound. The joint tape is applied over the seams between the boards, and then the joint compound is spread over the tape to create a seamless finish. In a residential interior wall installation, after the MgO wall sheathing boards are fastened in place, paper joint tape is applied over the joints, followed by a layer of joint compound that is smoothed out to create a flat surface ready for painting or other finishes.
6. Environmental and Health Benefits of MgO Wall Sheathing Board
6.1 Environmental Benefits
MgO wall sheathing boards are considered environmentally friendly. They are often made from natural materials, and the manufacturing process typically requires less energy compared to some other building materials. Additionally, they are recyclable, which means they can be reused or repurposed at the end of their life cycle. In a sustainable construction project, using MgO wall sheathing boards can contribute to reducing the overall environmental impact of the building by minimizing waste and energy consumption.
6.2 Health Benefits
MgO wall sheathing boards are non - toxic and hypoallergenic. They do not emit harmful substances such as formaldehyde or volatile organic compounds (VOCs). Their resistance to mold and mildew growth also contributes to a healthier indoor environment. In a home with occupants who have allergies or respiratory issues, using MgO wall sheathing boards can help maintain better indoor air quality by preventing the growth of mold and other allergens.